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Ingot Casting Line

Chain mould caster for aluminium ingot, with cooling, demoulding and conveying

Overview

What it is and where it works

A continuous caster where a chain of moulds passes under a metal distributor, cools the ingots with water, air or both, and knocks them out at the end for conveying to stacking. It is the standard way secondary smelters and casthouses turn liquid metal into remelt ingot, and it is fed from a holding furnace by launder.

Output Up to 2,000 ingots/h for 8.5 to 10 kg ingots (documented line) Sized to your plant: tell us your target output.
Mould train
132 moulds plus 3 spares, inverter-driven chain (AL-LINX catalogue)
Cooling
Water, air or both, with liquid distributor and 2 demoulding hammers (AL-LINX catalogue)
Chain
Heat and wear resistant alloy steel, automatic lubrication (AL-LINX catalogue)
In your plant

Where It Is Used

  • Secondary smelters casting remelt ingot
  • Casthouses converting surplus metal to ingot
  • Casting alloy ingot for sale to die casters
  • Feeding an automatic stacking and strapping cell
To quote, we need

Send Us These Data Points

With this information we can ask the right factories and come back with a proposal that fits your process. Missing something? Send what you have: we fill the gaps together.

Request a Quote Printable checklist to fill with your plant team

We reply in English, Spanish, Italian or Chinese.

  1. Ingot weight and shape you need to cast
  2. Output target (t/h) and shifts
  3. Cooling preference: water, air or both, and water availability
  4. Furnace and launder feeding the line
  5. Stacking: manual, stacker or robot
  6. Building length available for the line
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Need something different? We adapt sizes, materials and specs to your drawing.

Buyer questions

Frequently Asked Questions

Can I change the ingot size later?

Ingot size is set by the moulds; changing it means a new mould set and possibly adjusting the distributor. Tell us all the sizes you plan to cast before we quote.

Is the line delivered with a stacker?

The caster delivers ingots to a conveyor; stacking can be manual or by a stacking robot, quoted separately. See our Ingot Stacking Robot.

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